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What Is a Multihead Weigher and How It Revolutionised Packaging Accuracy

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What Is a Multihead Weigher and How It Revolutionised Packaging Accuracy

A multihead weigher is an advanced weighing and filling system designed to deliver unmatched speed and accuracy in modern packaging lines. Widely used in the food and FMCG industries, it has transformed how manufacturers handle precise portioning while minimizing product loss.

History and Evolution of Multihead Weighing

Multihead weighing technology was developed to overcome the limitations of single scale weighing, which was slow and prone to inconsistency.

Over time, innovations in load cells, controllers, and automation made multihead weighers the global standard for high speed packaging.

SmartFill entered the market with a clear focus on accuracy, hygiene, and intelligent control bringing next generation solutions tailored for evolving packaging needs.

How a Multihead Weigher Works

A multihead weigher works by dividing the product into multiple small portions instead of weighing everything at once. The product is evenly distributed into several weighing hoppers, each measuring its own weight using highly sensitive load cells.

The controller then instantly evaluates thousands of weight combinations using advanced combination logic to select the best match closest to the target weight.

Only the selected hoppers discharge into the timing bucket, while the rest hold product for the next cycle. This continuous process delivers precise, repeatable fills at high speed.

Key Benefits of Multihead Weighers

  • High speed operation with consistent accuracy
  • Reduced product giveaway and material waste
  • Excellent adaptability for different product types
  • Seamless integration with VFFS and PFS packaging machines

The SmartFill Advantage

SmartFill multihead weighers feature a unique intelligent controller, air free actuation using stepper motor and spring, and a hygienic design ideal for food grade applications. Optional dimpled trays, buckets, and Teflon coating ensure smooth handling of sticky or difficult materials.

Applications and Use Cases

Multihead weighers are ideal for snacks, pulses, seeds, grains, and hardware, where speed, accuracy, and reliability are critical for efficient packaging operations.

By combining smart technology with robust design, SmartFill multihead weighers set new benchmarks in packaging accuracy and productivity.

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